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In the process of manufacturing with wire electrical discharge machining, an alloy wire suitable for cutting is used to cut the part to be machined and the cutting process is performed with the electro-erosion method. For obtaining a proper cutting, the workpiece is manufactured in the dielectric fluid environment created with the water supply units in the machine. To cut and remove the conductive materials from the part, manufacturing is performed with arc, which is known as electrical discharge.
Deionized water allows the machined part and the electrode to cool, while also serving to remove the parts that break off from the workpiece from the environment. Liquid pressure prevents the molten metal from sticking to the surface while ensuring low surface roughness and high cutting accuracy.
With the wire EDM method, you can manufacture deep pockets, marks, turning tools, broaches, gears and various molds. It is an advanced electrothermal machining technology for metallurgical applications, such as the examination of weld sections of the part, the production of samples for mechanical tests (tensile, fatigue, wear, etc.) or the detection of chemical changes on the casting piece.
Die sinking electrical discharge machining is a CNC machining method that enables the manufacturing of forms that cannot be fully machined with conventional CNC machining methods.(turning, milling etc.) Shapes the workpiece immersed in the dielectric fluid by abrading it, utilizing electron migration (discharge) between the workpiece and an electrode (brass, copper, graphite, etc.) that serves as a tool.
By creating current sparks through the electrode, gears with complex internal structures, helical gears and small channels with complex structures can be machined on the workpiece. In addition, pressurized and injection cast molds, forged molds, carvings and concavities for cutting tools can also be manufactured with sinking erosion technology.
High-Quality Control Mechanisms
|Aluminium||Stainless Steel||Mild Alloy Steel||Other Metals|
|6061-T6||303||Mild Steel 1018||Brass C360|
|6082||304L||Mild Steel 1045||Copper C101|
|7075-T6||316L||Alloy Steel 4130||Copper C110|
|5083||416||Alloy Steel 4140||Titanium Grade 1|
|5052||420||Alloy Steel 4340||Titanium Grade 2|
|2014||430||Tool Steel A2||Inconel 718|
|2017||440C||Tool Steel A3|
|2024||301||Tool Steel D2|
|6063||Tool Steel H13|
|7050||Tool Steel O1|
With the use of EDM technology, you can achieve repeatable, precision tolerances as low as 0.01 mm. We use ISO 2768 standards.
The electrodes used in CNC machining with wire & die sinking EDM generally do not require additional treatment as those are specifically designed considering the surface quality and geometry of the final product and this is considered the final machining process.
Since wire EDM is a non-contact machining method, no shear force is applied to the workpieces. That is why it is a machining technology that makes it possible to machine small and critical parts without burrs. With wire EDM, materials with high electrical conductivity and low melting temperature can be machined more effectively.
Machining speed varies according to the amount of energy in each spark and the time interval of each spark. Molds made of hard metals can be easily machined.
With die sinking EDM technology, molds with highly complex profiles can be manufactured. Blind details such as holes or gaps that are not open at the lower end can be manufactured. It can start machining from anywhere on the workpiece without being affected by flanges or open holes.
Machinability of Custom-Design Parts
Ability to Machine Without Damage
Ability to Easily Machine Heavy Metals
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