Urethane Casting
Manufacture realistic prototypes and final products without mold investment. Let us turn your low-volume quick manufacturing demands into products that ensure saving time and efficiency thanks to the right material selection and technical recipes.
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Urethane Casting
In urethane casting technology, the mold of the designed model is obtained by pouring urethane around the model in a vacuum environment. Then, this master model is cut and removed and the mold is obtained. Manufacturing is carried out by pouring suitable plastic materials into the prepared design mold in the vacuum casting machine. Urethane casting is a prototyping and repetition method. This manufacturing method is also known as vacuum casting.
It is a widely used manufacturing technology to produce prototypes quickly and with high manufacturing quality. Using the designed mold, you can obtain functional, custom-designed prototypes where you can observe the form, performance, or strength tests of the products in the natural environment or you can manufacture low-volume products quickly in the quality of the final product.
This method offers efficiency in planning and cost processes by helping to detect errors earlier before proceeding to the final manufacturing stage, as well as low-volume manufacturing process.
ABS Equivalent Material: It is a transparent and hard material that can transmit light. It has a fragile structure. In applications where transparency is required, PMMA can be preferred as an alternative to material.
Finishing Options: Matte, Glossy
Color: Standard (White, gray, black), Custom (Painting with RAL code)
Application Areas: General
PA-PC Equivalent Material: It is a very durable material with high flexibility and tensile strength. It is preferred in applications where hardness and rigidity are required.
Finishing Options: Matte, Glossy
Color: Standard (White, gray, black), Custom (Painting with RAL code)
Application Areas: Defense, Aerospace, Automotive, White Goods
HDPE-PP Equivalent Material: It is a hard material. Thanks to longer mold life, it increases the number of pieces that can be manufactured using the mold. It has fire-retardant and non-flammability properties.
Finishing Options: Matte, Glossy
Color: Standard (White, gray, black), Custom (Painting with RAL code)
Application Areas: Defense, Aerospace, Automotive, On-Demand Machinery Manufacturing
Flexible Material: It allows casting with various flexibility and hardness values. It has high tensile strength. It offers a matte and rough surface.
Finishing Options: Matte
Color: Black
Application Areas: Automotive, defense, white goods, machinery industry
Hardness: 30-40-50-60-70-80 Shore
Transparent Material: It is a transparent and hard material that can transmit light. It has a fragile structure. In applications where transparency is required, PMMA can be preferred as an alternative to material.
Finishing Options: Extra transparency or frosted glass appearance can be achieved by polishing and sanding.
Color: Transparent, Off-White, Frosted Glass
Application Areas: White goods, Automotive, Medical industries, etc
Hardness: 80 Shore
| 0-300 mm | 300-600 mm | 600 mm+ | Min** | Max |
|---|---|---|---|---|
| ±0.3 mm | ±0.6 mm | ±1 mm | 1 mm | 1200x800x80 mm |
**Minimum feature size that can be manufactured
Low Volume Mass Production
You can manufacture 1-100 pieces with excellent product quality by urethane casting.
Material Options
It allows manufacturing by using materials with various features such as high strength, food compatibility, transparency. The material options range from 3D printing to close to good injection molding.
Speed and Cost
Due to the simplicity and low cost of manufacturing the mold, the production speed and cost are much better compared to the plastic injection method.
Speed and Cost
Due to the simplicity and low cost of manufacturing the mold, it is much more advantageous compared to the plastic injection method in terms of the manufacturing speed, design modifications and cost.
Compliance with Functional Tests
It is a suitable manufacturing method for functional tests such as strength, material selection, tightness, product certification process or load-bearing capacity of the parts to be manufactured.
In urethane casting technology, approximately 20-30 pieces can be manufactured by using a mold. These numbers can be increased for the parts with suitable geometry and structure by using different methods and engineering studies specific to the project.
Our team will examine the design compliance of your model when you submit your request. Moreover, you can also see the manufacturability analysis instantly after uploading your design to Tridi.co and determining the product features.
We offer a wide range of materials according to the requested features and the structure of the piece. You can see the material details in the materials section or contact our specialized team for the most appropriate material selection.
The main factors affecting the price of the urethane casting service are the amount of polyurethane material to be used for the piece, the amount of material to be used for the urethane mold, and the additional systems that can be used due to the geometric structure of the piece. We determine the most accurate price after considering these price components.
Thanks to our end-to-end control and inspection mechanisms, we follow up on the entire manufacturing process meticulously. We work with the most qualified supply network in Turkey to manufacture your parts in accordance with the appropriate quality standards. You are informed about the status of your manufacturing orders by getting information digitally at every stage of the process. Our operation team follows up on the manufacturing process and inspects the quality requirements by carrying out the interim and final controls. Thanks to this digital follow-up system, it is ensured that your pieces are delivered in accordance with the specified criteria.
The average lead time for manufacturing the urethane mold and urethane casting ranges between 15-25 working days. However, the duration may change depending on the project.
Although there are several color options for different materials, since the range of manufacturing requirements is very wide, the work should be carried out according to these requirements.
Manufacturing options with various surfaces, colors, or hardness degrees using transparent, opaque, semi-opaque, or rubber materials are available.
In urethane casting technology, approximately 20-30 pieces can be manufactured by using a mold. These numbers can be increased for the parts with suitable geometry and structure by using different methods and engineering studies specific to the project.
Our team will examine the design compliance of your model when you submit your request. Moreover, you can also see the manufacturability analysis instantly after uploading your design to Tridi.co and determining the product features.
We offer a wide range of materials according to the requested features and the structure of the piece. You can see the material details in the materials section or contact our specialized team for the most appropriate material selection.
The main factors affecting the price of the urethane casting service are the amount of polyurethane material to be used for the piece, the amount of material to be used for the urethane mold, and the additional systems that can be used due to the geometric structure of the piece. We determine the most accurate price after considering these price components.
Thanks to our end-to-end control and inspection mechanisms, we follow up on the entire manufacturing process meticulously. We work with the most qualified supply network in Turkey to manufacture your parts in accordance with the appropriate quality standards. You are informed about the status of your manufacturing orders by getting information digitally at every stage of the process. Our operation team follows up on the manufacturing process and inspects the quality requirements by carrying out the interim and final controls. Thanks to this digital follow-up system, it is ensured that your pieces are delivered in accordance with the specified criteria.
The average lead time for manufacturing the urethane mold and urethane casting ranges between 15-25 working days. However, the duration may change depending on the project.
Although there are several color options for different materials, since the range of manufacturing requirements is very wide, the work should be carried out according to these requirements.
Manufacturing options with various surfaces, colors, or hardness degrees using transparent, opaque, semi-opaque, or rubber materials are available.
Get an Instant Quotation for Urethane Casting
Get instant quotations for Urethane Casting by uploading your model. You do not have to wait for days to get a quotation anymore.
Online Manufacturability Analysis
See if the model you uploaded can be manufactured using Urethane Casting. Revise your model in line with the feedback.
Online Order Tracking
You can see the current stage of your orders through our system.
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Rapid manufacturing and multiple simultaneous manufacturing orders
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Accessing to Wide Range of Materials and Technologies
Access to different fabrication technologies, finishing options and custom materials
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Match with the most accurate supplier thanks to our AI infrastructure that performs model and manufacturer analysis
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Get accurate manufacturing prices thanks to our rule-based and AI-based software
Our Expert Team Examines the Model
The Feedback and Quotation is Sent
The Order is Matched with Manufacturing Partners Network using the Artificial Intelligence Technology
Manufacturing Starts Immediately After Your Approval
Packaging and Shipping is Performed After Quality Control